Bronze 770 SF
Renovated and modified Heidelberg SBG Press

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The BRONZE 770 SF Press is designed to apply Hot Stamping Foil and Holographic Hot Stamping Foil on to sheets of paper and other media.

The base unit is a Heidelberg SBG press. The best available quality unit is purchased at the time of order confirmation, before a comprehensive renovation and conversion is completed. Heidelberg manufactured the SBG press until 1980 and the exact year of manufacture of the base press being converted is only known at the time it is purchased. The renovated Heidelberg SBG press is converted to a security press in stages as follows:

• Modifications to the renovated base unit
• Replacement bed assembly
• Foil control system
• Electrical system
• Control system
• Guarding system

The assembly of this unit uses newly manufactured components which are tested, reliable and of good quality.

Base Press - reconditioned to the highest standards uses the proven technology of the letterpress cylinder process which offers all the advantages of the ‘round on flat’ stamping principle. It is a highly versatile machine which is equally capable of producing the finest detail work and of producing large foiled areas.

Paper Positioning - essential for accurate foil registration, this is achieved with great precision by using the same side lay and head lay positioning system used in the printing process.

Foil Tray - has an easy release lid that enables full access for the positioning of up to 12 foil rolls across the full width of the bed.  Once the dividers are set they remain in position, even when changing foil rolls during a production run.  This minimises the time taken for a foil change and ensures the correct positioning of the foil from one roll to the next. The rolls are automatically kept under a constant tension, from the maximum diameter 90 mm roll to an empty core.

Fixed Bed Plate - comprises of one heated honeycomb plate, split into four individual heated zones, there are four temperature sensing points per plate. Allowing total control of heat distribution across the whole bed, information from the temperature sensors is fed back to the microprocessor control unit maintaining the temperature at the pre-set level. The heat sensors are close to the surface of the bed so they accurately measure the temperature of the die

Foil Control System - the key to efficient application of hot stamping foils. SF Services has developed many unique software and hardware features that are incorporated into the Press. These features have been developed in our Group foil blocking factories.

Foil Pull Through - substantially constructed and mounted on the end of the bed. The foil pull assembly can accommodate up to four full width rewinds. Each of the foil pull units features a microprocessor control, allowing five different pull lengths with up to ninety nine repeats of each length per program. Complex foil advance programs can be entered into the computer to cope with the most demanding of foiling layouts. The units can be programmed to achieve ‘step-ins’ even when running registered image holograms.

Foil Pull Speed - is automatically minimised offering excellent foil control. There is also a foil counter on each foil pull to tell the operator how many impressions are left before the foil runs out so increasing operator efficiency.

Other Features - include automatic ‘no sheet’ processing, ensuring that the machine does not make a pass (or impression) if there is no sheet present on the cylinder and double sheet elimination, avoiding damage to make ready and dies should two sheets attempt to pass through the machine at once.
Dimensions approximate 1875mm(H) 2190mm(W) x 4375mm(L)
Weight (kg) 6000 kg (approx.)
Air Supply 5 bar (75psi) of clean air
Machine power supply 3 Phase neutral and earth connections 380 / 415 / 440 V
50 / 60 Hz
32 amps per phase
22 kW ma
Duty Cycle Continuously rated.
Maximum Mechanical Speed 3500 Impressions per hour
Maximum Sheet Size 560 x 770mm
Minimum Sheet Size 115 x 160mm
Maximum Stamping Area 550 x 760mm
Maximum Sheet Thickness 0.6mm
Minimum Grip Distance 8-10mm
Height of Feeder Pile 340mm
Height of Delivery Pile 500mm
Maximum foil diameter 125mm(approx. 2000ft @12 microns depending on foil type)
Foil core size 25.4mm
Minimum distance between foil rolls 2mm
Number of foil rewinds 4 Full width (Narrow width available)
Maximum foil roll width 750mm (full width units only)
100mm ( Narrow width units)
Number of Lengths per program 5
Number of pulls per length Up to 99
Pull Resolution 0.1mm
Hologram positional tolerance +/- 0.5mm
Hologram Registration Mark 5mm x 5mm Bi-directional centred on image(recommended)
Heat Zones 4
Temperature range 0-200 degrees centigrade
Temperature sensors Adjustable bed (16) Fixed bed (2)
Adjustable Height Bed (Optional) +/_ 0.3mm (0.6mm total)
Die Height 6.35mm or 7.00mm versions available
Platinum Floorplan
SF Services, Foxtail Road, Ransomes Europark, Ipswich, Suffolk. Tel:+44(0)1473 725161 Fax: +44(0)1473 271601
info@sfhotfoil.net
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